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796 AC Electric Drive Mining Truck

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Overview

The Cat® 796 AC electric drive truck offers more flexibility than any other truck in its size class — delivering optimized performance and better productivity. Built on a proven truck architecture and high strength structures, the 796 AC delivers a nominal target payload of up to 327 tonnes (360 tons) regardless of attachments. Add in a proven drive system with industry-leading serviceability, and the 796 AC mining truck delivers a hauling solution you can depend on — resulting in high reliability, high availability, and low lifecycle costs. By hauling more every load, every cycle and every shift, it creates a low-cost-per-ton hauling operation that delivers a better bottom line.

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SAFETY

Greater visibility thanks to wide field of view from the cab and radial retard grid that improves right-hand view.
Safer access and egress with 600-mm-wide (23.6-in-wide) ladders, flat deck, toe kicks, and optional power access stair attachment.
Confidence-building features such as anti-rollback, traction controls, reverse shift inhibitor, Automatic Retarding Control, and door sensor warning for park brake application.

PRODUCTIVITY

Achieves a true class-leading 327-tonne (360-ton) payload regardless of local attachments.
Ease of operation and reduced costs thanks to deep integration of Cat engine, AC drive system, hydraulics and controls.
End-to-end visibility of all truck parameters for optimized fuel efficiency, speed on grade and parasitic loads across the operating range.

OPERATOR COMFORT

Ergonomic cab layout, excellent all-around visibility, and controls, levers and switches that are positioned for ease of use.
Automatic climate control and reduced vibration and sound.
Next generation seat with height adjuster, adjustable shoulder stock to keep the seatbelt from rubbing, and seat back, side and lumbar bolsters to increase stability.

SERVICEABILITY

High displacement, low rpm rating and conservative horsepower ratings, which mean more time on the haul road and less time in the shop.
Inlet manifolds and turbochargers that are located outside of the engine's V, giving the service technicians more space to work on top of the engine and within the engine bay.

DURABILITY AND LONG LIFE

First overhaul life of 25,000 hours for lower cost of ownership, with proven C175 engine and electric drive system.
Highly validated and proven straight frame rail design that eliminates the bends and breaks that can occur at stress concentrations.
Outstanding durability delivered by box section construction that uses Caterpillar proprietary steel specification for excellent welding characteristics.

PROVEN AC DRIVE & POWERTRAIN

Reduced operating costs thanks to the integrated engine and powertrain 100% designed, validated and built by Caterpillar.
High voltage system that operates at lower current than most competitive trucks, contributing to higher efficiency, lower heat generation, smaller and lighter components, and longer component life.

SUSTAINABILITY

Designed to use less fuel, which reduces engine emissions and carbon footprint.
Optional U.S. EPA Tier 4 Final / EU Stage V engine, which reduces NOx by 62% and particulates by 93% when compared to Tier 1 emissions.
Reduced waste thanks to Centrifugal Oil Filter (COF), standard self-cleaning engine filter, extended oil change intervals and reduced oil usage.

TECHNOLOGY SOLUTIONS

Equipped with standard Product Link™ Elite monitoring system, which delivers health and payload information to keep performance high and enable proactive maintenance planning.
Factory-ready for fully integrated Cat MineStar™ Command for hauling, an autonomous hauling solution proven to increase productivity up to 30%.

CAT BODIES

Bodies designed to fit with the chassis, sized to meet payload requirements and work as part of the truck system.
High Efficiency (HE) dump body option that is lightweight, simplified and durable.
With unique minimal structure design, HE body provides long life while minimizing weight for increased payload.

Engine

Engine Model: Cat® C175-16
Gross Power - SAE J1995: 3500hp
Net Power - SAE J1349: 3405hp
Rated Speed: 1800r/min
Emissions Rating: Fuel Optimized
Bore: 6.9in
Stroke: 8.7in
Displacement: 5187in³
Note (1): Net Power advertised is the power available at the flywheel when the engine is equipped with air intake system, exhaust system, and alternator.
Note (2): U.S. EPA Tier 4 Final / EU Stage V available for applicable markets.
Note (3): Additional fuel optimized selectable power ratings: 2312 kW / 3,100 hp

Weights - Approximate

Rated Gross Machine Weight: 1270000lb
Chassis Weight: 448415lb
Body Weight Range: 38 833 – 42 907 kg (85,611 – 94,594 lb)
Note (1): Consult your tire manufacturer for maximum tire load.
Note (2): Chassis weight with full fuel and fluids, standard & mandatory attachments, hoist, body mounting group, rims, and tires.
Note (3): Refer to Cat Mining Truck 10/10/20 Overload Policy (AEXQ0250) for maximum gross machine weight limitations
Nominal Rated Payload: 360ton (US)

Weight Distributions - Approximate

Front Axle - Empty: 47%
Rear Axle - Empty: 53%
Front Axle - Loaded: 33%
Rear Axle - Loaded: 67%
Note: Weight distributions optimized with Cat body.

AC Drive System

Total Reduction Ratio: 35:01:00
Top Speed - Loaded: 40mile/h
Generator/Alternator: Cat brushless, engine mounted, dual bearing
Controls: Cat IGBT Inverter Technology, air cooled, pressurized cabinet with filtration
Wheel Motor: Cat AC induction, rear axle mounted
Cooling System: Cat variable speed, hydraulically driven cooling system

Tires

Standard Tires: 59/80 R63
Rims: 44" x 63"
Note (1): Quick Change Rims optional.
Note (2): Caterpillar recommends the customer evaluate all job conditions and consult tire manufacturer for proper tire selection and TKPH (TMPH) capabilities.

Braking System

Service Brakes: Four-Corner, Wet Disc, Oil Cooled, Hydraulically Actuated
Front Wet Disc Brake Surface Area: 20378in²
Rear - Wet Disc Brake Surface Area: 30750in²
Standards: Service and Secondary: ISO 3450:2011
Parking Brake: Four-corner, Multi-disc, Spring Applied, Hydraulically Released
Load Brake: Rear service brakes
Dynamic Retarding Power - Continuous: 5480hp
Note: Anti-Lock Brake System (ABS) optional with CMD package

Capacity - HE Body - 100% fill factor

Struck: 97-153 m³ (127-200 yd³)
Heaped (SAE 2:1): 186-237 m³ (243-310 yd³)
Note: Consult your local Cat dealer for body recommendations.

Body Hoists

Type: Twin, two-stage hydraulic cylinders with snubbing valve.
Pump Flow - High Idle: 257.3gal/min
Relief Valve Setting - Raise: 3029psi
Body Raise Time - High Idle: 21s
Body Lower Time - Float: 22s
Body Power Down- High Idle: 17.5s
Note (1): Twin, two-stage hydraulic cylinders mounted outside main frame; double-acting cylinders in both stages.
Note (2): Power raise in both stages; power down capability in both stages.
Note (3): Automatic body-lower modulation reduces impact on frame.

Suspension

Type: Self-contained nitrogen/oil cylinders, pin-to-pin mounting, top & bottom double shear clevis attachments
Effective Cylinder Stroke - Front: 4in
Effective Cylinder Stroke - Rear: 2in
Rear axle - Oscillation: +/- 5.32 degrees

Service Refill Capacities

Fuel Tank: 1300gal (US)
Fuel Tank (Tier 4): 1200gal (US)
Diesel Exhaust Fluid Tank: 100gal (US)
Cooling System: 211gal (US)
Crankcase: 82gal (US)
Front Wheels - Each: 7gal (US)
Final Drive - Each: 67gal (US)
Hydraulic Tank: 296gal (US)
Hydraulic System - Including Tank: 385gal (US)
Grease Tank: 90lb
Note (1): DEF Tank only available for U.S. EPA Tier 4 Final / EU Stage V engine option

Cab

Air Conditioning: HFC - 134A refrigerant: 21,600 Btu/h
Heater / Defroster: 24600Btu/h
Note: Ambient capabilities down to -15C (5F) for heater/defroster and up to 50C (122F) for air conditioning.
ROPS Standards (1): ROPS (Rollover Protective Structure) meets ISO 3471:2008 for Operator and ISO 13459:2012 for Trainer.
ROPS Standards (2): ROPS (Rollover Protective Structure) meets ISO 3471:2008 for Operator and ISO 13459:2012 for Trainer.
FOPS Standards: FOPS (Falling Objects Protective Structure) meets ISO 3449:2005 Level II for Operator and ISO 13459:2012 Level II for Trainer.

Steering

Steer Angle: 39°
Turning Diameter - Front: 106.3ft
Steering Standards: Steering Standards: ISO 5010:2007
Note: Turning Diameter (ISO 7457:1997)

Dimensions (Approximate)

Height - Top of ROPS: 22.05ft
Overall Length: 51.44ft
Wheel Base: 21.9ft
Rear Axle - Tail: 16.07ft
Ground Clearance: 3.37ft
Dump Clearance: 5.72ft
Loading Height - Empty: 23.85ft
Overall Height - Body Raised: 48.85ft
Centerline Front Tire Width: 23.06ft
Front Axle Clearance: 2.81ft
Canopy Width (without optional rock deflectors): 31.62ft
Outside Body Width: 31.62ft
Inside Body Width: 29.44ft
Front Canopy Height: 26.01ft
Rear Axle - Clearance: 2.8ft
Centerline of Rear Dual Tire Width: 19.5ft
Overall Tire Width: 30.27ft
Overall Canopy Width: 33ft
Dump Clearance - Empty: 5.72ft
Front Axle Clearance - Loaded: 2.81ft
Overall Canopy Width (with rock deflectors): 33.15ft
Outside Body/Canopy Width (without rock deflectors): 31.62ft
Front Canopy Height - Empty: 26.01ft
Rear Axle Clearance - Loaded: 2.8ft
Overall Tire Width - Empty: 30.27ft
Note: Dimensions listed includes canopy deflectors

Sound

Sound Standards: The operator sound pressure level, 75 dB(A), measured according to ISO 6394:2008 and ISO 6396:2008.

Standard/Optional Features

Standard Equipment:

Power Train
- Cat^® C175-16 Diesel Engine: 2610 kW (3,500 hp) Fuel Optimized , U.S. EPA Tier 2 equivalent (available for applicable markets)
- Cat^® C175-16 Diesel Engine: 2610 kW (3,500 hp) U.S. EPA Tier 4 Final / EU Stage V (available for applicable markets)
- C175-16 Diesel Engine
  – Turbocharging (4) / Aftercooled (ATAAC)
  – Centrifugal oil filter
  – Self-cleaning oil filter
  – Charging Alternator (225 amp), brushless
  – Pre-lubrication/engine
  – Air cleaner with precleaner (4)
  – Multi-point oil pressure sensing
  – Exhaust - Muffler, Right Side Exit
- Braking system:
  – Electric dynamic retarding with blended low speed
  – Oil-cooled, Multi-disc (front and rear) - Service, Parking, Secondary
  – Load Brake (rear axle only)
  – Extended Life Brake Disc Material
  – Automatic Retarder Control (ARC)
  – Brake Release Motor (towing)
- Cat^® AC Drivetrain:
  – AC generator
  – AC induction motors
  – IGBT motor control
  – Radial retarding grid with AC motor control
  – Programmable top speed
  – TorqueBoost technology
  – Traction control system
- Directional Shift Management:
  – Body-up reverse neutralizer
  – Body-up shift inhibitor
  – Reverse shift inhibitor
  – Neutral coast inhibitor
  – Neutral start inhibitor
- Additional Features:
  – Rear axle continuous lubrication and filtration
  – Rear axle continuous oil cooling
Operation And Controls
- Integrated ROPS/FOPS cab, insulated/sound suppressed
- Seat, operator, air suspension, adjustable, heated/cooled
- Seat, trainer, air suspension, adjustable
- Seatbelt, trainer, two point
- Steering wheel, tilt, telescopic, horn
- Horn, electric
- Directional shift lever
- Single Pedal Retarding & oil-cooled brake control
- Automatic Retard Control (ARC) toggle switch
- Load brake switch
- Windshield with tinted/safety glass
- Window, electric powered, operator/passenger
- Windshield Wipers (2), intermittent control and washer
- Visor (2)
- Storage rear of seats
- Cup holder (2)
- Dome courtesy light
- Entertainment radio ready with speakers and wiring harnesses
- Converter, 12V
- 12V DC power supply (1)
- Mirrors, standard (Left-Flat, Right-Convex)
- Fixed access ladder, left hand ground access
- HVAC:
  – Pressurized, filtered environment
  – Air conditioner
  – Heater/defroster
- Metric or English gauges:
  – Speedometer
  – Tachometer
  – Electric hour meter
  – Fuel level
  – DEF level (U.S. EPA Tier 4 Final / EU Stage V engines only)
  – Hydraulic oil temperature
  – Engine coolant temperature
- Service & Information:
  – Diagnostic connection port
  – Electric engine control fault indicator
  – Alarm, Park brake / open operator door
  – Third party telematics port
  – VIMS message center advisor
Electrical
- Audible Alarm, backup
- Electrical system, 24V with fuses and breakers
- Batteries, 12V (8) 90 amp hour
- Ground level Battery charge receptacle
- Lighting, signals/service:
  – Headlights (4 low beam, 4 high beam), LED
  – Backup and marker/hazard, LED
  – Directional signals (front and rear), LED
  – Front stair access/service deck, LED
  – Stop/tail lights, LED
  – Engine compartment, LED
  – Inverter energy warning lights, LED
- Payload indicator, red/green
- Payload, digital display
Additional Features And Equipment
- Accumulators (Steering & Brake) – Australian and Canadian certified
- Automatic lubrication system
- Rotating component guards
- Mud Flaps
- Tow hooks and pins (front)
- Tow pin (rear) (empty truck only)
- 44 x 63 rims, six position (6)
- Fueling:
  – 4922 L (1,300 gal) fuel tank (Fuel optimized engines only)
  – 4543 L (1,200 gal) fuel tank (U.S. EPA Tier 4 Final / EU Stage V engines only)
  – 379 L (100 gallon) DEF tank (U.S. EPA Tier 4 Final / EU Stage V engines only)
  – Fuel filter with water separator
  – 210 GPM Fast fill fuel system (Left and Right)
- Service:
  – Engine service platforms (2)
  – ANSI or ISO service instructions
  – SOS℠ sample points (hydraulic oil, engine coolant, engine oil)
  – Ground level machine lockout (battery)
  – Ground level engine shut-down
  – Drivetrain lockout
  – Engine start lockout
  – Auxiliary "buddy" dumping quick connect
  – Auxiliary steering quick connect (towing)
Cat^® Technology Products
- Cat^® MineStar^™ Detect (Radar and Camera) System
- Cat^® Product Link^™ Elite (Cellular)
Dump Body
- High Efficiency (HE) body, 186-237 m³ (243-310 yd³)
  – HE Body Mounting Group
  – Rock ejectors (chain)
Antifreeze
- Cat Extended Life Coolant (ELC) protects to –35° C (–30° F)

Optional Equipment:

Power Train
- Cat^® C175-16 Diesel Engine: 2312 kW (3,100 hp) power setting (Fuel optimized / U.S. EPA Tier 2 equiv. engines only)
- Cat^® C175-16 Diesel Engine: 2050 kW (2,750 hp) power setting (Fuel optimized & U.S. EPA Tier 4 Final / EU Stage V engines)
- Body heat exhaust
Operation And Controls
- Throttle lock
- Timer, engine shutdown
- Heated mirrors (Left and Right)
- Powered access ladder, left hand ground access
- Language monitors: English, Spanish, Italian, Portuguese, Dutch, Norwegian, Swedish, Estonian, Latin, Lithuanian, Slovakian, Slovenian, Greek, Romanian, Russian, Polish, Czech, Hungarian, Icelandic, Finnish, Danish, Thai, Indonesian, Vietnam, Malaysian, Chinese
Electrical
- Lighting, signals/service:
  – Fog lights, LED
  – Work lights, LED
  – Side profile lights, LED
  – Dump body marker/stop lights, LED
- Retarding indicator light, multi-color, cab exterior
Additional Features And Equipment
- Fueling: 300 GPM Fast fill fuel system (Left and Right)
- Portable fire extinguisher
- Front bumper single-point center tow
- Wheel chocks (ANSI and ISO)
- 44 x 63 rims, quick change (2 quick change, 4 standard)
- Service:
  – Inverter platform (rear access)
  – Service Center, fast-fill
Cat^® Technology Products
- Cat^® MineStar^™ Detect (Camera Only) System
- Cat^® Product Link^™ Elite (Satellite)
- Cat^® MineStar^™ Health
- Cat^® MineStar^™ Fleet
- Cat^® MineStar^™ Terrain
- Cat^® MineStar^™ Command-Ready
- Cat^® MineStar^™ Command
- Cat^® Trolley Assist Attachment
Dump Body
- HE rock box liner
- HE canopy rock deflectors
- HE rear tire rock deflectors
- HE impact liner
Antifreeze
- Antifreeze/coolant protects to –50° C (–58° F)